Body Building

With laminboard fabricated, and templates made, we turned to constructing guitar bodies. The original Red Special was built using two 3/4" thick pieces of laminboard, with internal cavities for resonance and sustain, and to house the electronics. An oak block, shown below, provides internal strength for the guitar.

Laminboard cut roughly to shape on the bandsaw

Templates ready to go!

Using the drill press with a large Forstner bit to hollow out the internal cavities

The router with a bearing to follow the template

Guitar body with cavities and shape routed 

Installing the legendary knife edge tremolo system

Veneer (Sapele here) glued and curing

After routing and gluing the binding, it is scraped flush with the guitar body

Guitar bodies ready for finishing

Finishing means sanding, levelling, grain filling, sealing, staining (or not, for a natural finish), and clear coating the guitar. More about that later.