Making Fretboards

Fretboards start out as blanks — ebony, rosewood or, for the Classic Special, oak — that are slotted, radiused, and profiled. Fret markers and side dots are carefully inlaid.

Fretboard blanks, and a profile template

Cutting fret slots on the table saw with a sled and pin guide

Slotted fretboard mounted onto the router guide with double-sided tape

This 7.25" bit is used to radius the fretboard Router table with radius bit and guide

Radiused and profiled fretboards

Sanding to a perfect 7.25" radius 

Fret dots installed

Carefully drilling side markers

Side markers installed